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All Listings > Heavy Equipment > Cement Trucks and Equipment > Polytrack Clinker Cooler - for Cement Industry and Plants (1 Unit) - Unused / Never Installed

Polytrack Clinker Cooler - for Cement Industry and Plants (1 Unit) - Unused / Never Installed

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ID: 183006065
Quantity: 1 Clinker Cooler
Manufacturer: ThyssenKrupp
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Model: Model Polytrack
Condition:

The equipment was bought in 2012 and was never installed. It is new and in the boxes in storage since 2012.

No photos available of the product as it is packed in crates for transport. 

Being sold "AS IS, WHERE IS". Buyer is responsible for shipping and handling.

# of Bids: 3 PLACE A BID
Original Wholesale Value: $250,000.00
Product Location: Egypt
End Time: Bid As Soon As Possible
Time Remaining: Bid As Soon As Possible
Trader: Mohsen Zaki   +1 (832) 699-0360ASK A QUESTION

Seller Description

This Polytrack Clinker Cooler is­ available for sale as surplus, and is being sold as an asset liquidation for its owner. It was purchased in 2012, but never installed. It has been stored in boxes since purchased. 

  Existing cooler Claudius Peters offer New Polytrack Type 6 / 2,5-2,5
Capacity (t/d) 3500 3500
Number of grates/modules 3 grates 2 grates — 5 modules
Area (m2) 90 80,5
Specific load (t/j/m2) 38,9 43,4
Installed cooling air flow (Nm3/kg-ck) 2,34 2,2
Clinker temperature above ambient  (°C) 95 80
Exhaust air rate nominal (Nm3/kg) 1,364 0,765
Exhaust air temperature (°C) 210 220
Cooler efficiency (%) 72,6 (at 0,85 Nm3/kg-ck for secondary + tertiary air) 81 (at 1,035 Nm3/kg-ck for secondary + tertiary air)
Installed cooling air rate (m3/h) 379800 352000
Expected savings :    
Power consumption (kWh/t ck) Heat exchanger + Exhaust fan   —1 kWh/t less
Heat consumption (kcal/kg-ck)   5 to 10 kcal/kg-ck less
Cooler operation costs (lighter maintenance)   Completely new cooler Best operation reliability See special guarantee No more drag chain
Grate arrangement Replacement of static grate and modification of the 3 existing grates Static grate 2 grates of 2,5 modules each
6 tracks per grates
(Grate : L = 12 m — I = 3m)
Drive unit Replacement of mechanical drive to hydraulic drive Hydraulic drive with 2 jacks per track and per grate
Instrumentation Replacement of grate temperature sensors and hopper level probes Complete set of pressure and temperature sensors
Hoppers under cooler Modification of casing and drive replacement No hoppers
Drag chain Replacement of the existing drag chain None
Electrical control PLC to be assembled in local New PLC
Upper casing Local manufacture Local manufacture
Air distribution and ducting Local manufacture Local manufacture
Crusher Replacement of existing hammer crusher New hammer crusher
Cooler fans 4 news fans — 6 existing 6 new fans — 2 existing
Air canon 8 new air canons 11 air canons

The size of Polytrack® is 6/2,5-2,5, that means 2 grates of 2,5 modules each, 6 tracks per grate (width = 3 m and length = 12 m).

The cooler is equipped with a static grate at the kiln chute and with two mobile grates which consist of a total of 5 assembled modules 4 meters in width. The hammer crusher is located at the end of the grates.
One of the main advantages of this new type of cooler is that there is a separation between clinker transport and cooling system, there will be no influence of any transport system wear on the cooling efficiency which is one of the main problems with grate cooler of the old generation.

The clinker transport is ensured by 6 "tracks" which are located in the clinker bed and moving in the same direction as the clinker.
The cooling air is introduced by static plates with autogenous protection and they avoid any clinker dust chute into the cooling air chamber. There is no need for any hopper under the cooler casing and so no need for any transport system under the cooler. No slope for the grates is required thanks to the very good carriage efficiency.

The hydraulic system of the Polytrack is made of 6 units. Each track of the cooler has its unit. Each unit is made of one motor, a double pump, and 4 cylinders. Each track of each grate can be actuating separately with different speeds if necessary allowing high flexibility of the transport system and control of the clinker distribution on all the cooler width.

Advadvantages at a glance:

  • High availability and robustness for continuous operation under the most demanding process conditions
  • Modular and flexible design for fast and uncomplicated conversion projects
  • High thermal efficiency and low power consumption for low operating costs
  • Low wear, maintenance-friendly design for low, easy maintenance
  • Attractive investment cost
  • No clinker spillage and no requirement for undergrate spillage system

Manufacturer: ThyssenKrupp

All Equipment available for Sale from this Seller

Seller Terms

  • Salvex and the seller have the right to reject any and all offers.
  • This product is sold AS IS, WHERE IS.
  • Buyer is responsible for all taxes, duties, loading and freight charges.
  • Seller does not offer any warranties or manufacturer warranties.
  • Upon receipt of cleared funds, Seller will provide the Buyer a Release Order for item pick up. Title transfers from Seller to Buyer upon issuance of the Release Order.
  • It is Buyer's responsibility to verify quantities and condition at the time of pick up. Once the product has been removed from Seller's location, there will be no adjustments based on quantity or condition.
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